Carbon Fiber yog dab tsi
Nylon?
Nyob rau hauv lub ntiaj teb no ntawm advanced cov ntaub ntawv, nrhiav rau cov khoom uas muaj ob qho tib si incredibly muaj zog thiab exceptionally hnyav yog relentless. Qhov kev nrhiav no tau coj mus rau kev txhim kho ntawm cov khoom sib xyaw zoo kawg nkaus, thiab ntawm qhov zoo tshaj plaws yogcarbon fiber nylon. Cov khoom no tsis yog ib qho yooj yim sib tov; Nws yog ib qho kev sib koom ua ke ntawm ib qho ntawm cov hluavtaws fibers uas muaj zog tshaj plaws uas tau tsim thiab ib qho ntawm ntau yam engineering polymers. Thaum qhov kev sib xyaw ua ke no tau nce siab los ntawm Long Fiber Thermoplastic (LFT) thev naus laus zis, xws li pebLFT-G® PA LCFcov ntaub ntawv, qhov tshwm sim yog kev ua si - hloov pauv rau kev lag luam los ntawm tsheb mus rau aerospace.
Kab lus no yuav muab cov lus qhia dav dav, kev tshaj lij kev tshaj lij ntawmcarbon fiber ntautxhawb nqanylon. Peb yuav tshawb xyuas nws cov ntsiab lus tseem ceeb, sib txawv ntawm luv thiabntev carbon fiberkev txhawb zog, thiab nthuav dav cov khoom tshwj xeeb uas ua rau qhov sib xyaw no yog qhov kev xaiv zoo tshaj. Peb kuj tseem yuav nthuav qhia qhov kev sib piv kev qhia txog vim li cas pebLFT-G® carbon fiber nylonseries sawv tawm nyob rau hauv kev sib tw toj roob hauv pes ntawm siab -kev ua tau zoo thermoplastics.
Nkag siab cov ntsiab lus tseem ceeb: Carbon Fiber thiab Nylon
Txhawm rau kom txaus siab rau qhov sib xyaw, peb yuav tsum xub nkag siab nws cov khoom sib xyaw. Txhua tus coj ib qho tshwj xeeb ntawm cov khoom rau lub rooj, thiab lawv cov kev sib xyaw ua ke ua rau cov khoom siv ntau tshaj qhov sib npaug ntawm nws qhov chaw.
Lub Zog: Carbon Fiber
Carbon fiber ntauyog ib tug polymer uas muaj ntev, nyias strands ntawm carbon atoms. Cov atoms no tau sib koom ua ke hauv cov khoom siv hluav taws xob microscopic uas ua raws li qhov sib npaug ntawm qhov ntev ntawm cov fibers. Qhov kev sib tw no yog qhov tseem ceeb, vim nws muab cov fiber ntau nws lub zog txawv tshaj plaw - rau - qhov hnyav piv. Ib qho strand yog ib qho zoo kawg nkaus nyias, feem ntau 5-10 micrometers hauv txoj kab uas hla, uas yog nyias dua li tib neeg cov plaub hau. Txhawm rau tsim cov khoom siv tau, ntau txhiab ntawm cov filaments no tau sib tw ua ke los ua ib tus cab, uas tuaj yeem ua rau hauv cov ntaub lossis, hauv peb cov ntaub ntawv, co-extruded nrog polymer matrix.Cov yam ntxwv tseem ceeb ntawm carbon fiber muaj xws li:
- High Stiffness thiab Tensile Strength:Nws resists ncab thiab tawg nyob rau hauv nro exceptional zoo.
- Qhov hnyav:density ho qis dua hlau los yog txhuas.
- High Chemical Resistance:Feem ntau cov tshuaj thiab cov kuab tshuaj.
- Tsawg Thermal Expansion:tswj qhov loj / zoo ntawm qhov kub thiab txias.
- Zoo Fatigue Resistance:withstands rov cycles ntawm kev nyuaj siab yam tsis ua hauj lwm.
Cov neeg ua haujlwm: Nylon (Polyamide)
Nylon, lub npe nrov rau tsev neeg ntawm cov khoom siv hluav taws xob hu ua polyamides (PA), yog cov thermoplastic paub txog nws cov tawv, durability, thiab tsis kam mus rau puas thiab tshuaj. Nws yog thawj zaug ua lag luam los ntawm DuPont hauv xyoo 1930 thiab tau dhau los ua ib qho tseem ceeb hauv kev siv engineering. Cov lej cuam tshuam nrog nylon, xws li hauv PA6, PA66, lossis PA12, xa mus rau cov pa roj carbon atoms hauv cov monomers uas tsim cov saw hlau polymer. Qhov kev hloov pauv hauv cov qauv tshuaj no ua rau muaj cov khoom sib txawv:
- PA 6:Paub txog nws qhov zoo ntawm qhov kawg, elasticity, thiab toughness.
- PAB 66:Muab cov khoom siv zog ntau dua, nruj, thiab zoo dua thermal stability piv rau PA6.
- PIB 12:Tshaj tawm cov dej noo qis tshaj plaws, cov tshuaj tiv thaiv zoo heev, kev ruaj ntseg zoo dua, txawm tias muaj zog me ntsis qis dua PA66.
Qhov zoo ntawm LFT: Vim li cas Ntev Carbon Fiber Matters
Txawm hais tias tus qauv nylon yog qhov muaj zog, nws tsis muaj qhov tawv thiab lub zog xav tau rau siab -load structural applications. Qhov no yog qhov kev txhawb zog ua qhov tseem ceeb. Kev txhawb nqa nylon nrog carbon fibers tuaj yeem ua tau ob txoj hauv kev: siv cov pa roj carbon luv luv (SCF) lossisntev carbon fiber(LCF). Thaum ob qho tib si txhim kho lub hauv paus polymer cov khoom, qhov sib txawv ntawm kev ua tau zoo yog qhov tseem ceeb.LFT (Long Fiber Thermoplastic)thev naus laus zis yog cov txheej txheem tshwj xeeb uas ua kom cov fibers txhawb nqa lawv qhov ntev thoob plaws hauv cov txheej txheem sib xyaw thiab molding.
Hauv LFT, cov fibers khiav tsis tu ncua los ntawm qhov ntev ntawm cov pellet, tsim ib qho "skeleton" sab hauv ntawm qhov molded. Cov qauv pob txha no yog tus yuam sij rau LFT qhov kev ua tau zoo tshaj plaws. Thaum ib feem ua los ntawmLFT-G® carbon fiber nylonyog raug kev nyuaj siab, lub load yog npaum pauv thiab faib raws cov ntev fibers. Qhov no ua rau muaj kev txhim kho loj heev hauv kev cuam tshuam, qhov tawv nqaij, thiab kev nkag siab tsis zoo piv rau luv luv - fiber ntau - cov ntaub ntawv sau, qhov chaw thauj khoom tsis tshua muaj txiaj ntsig.
Qhia LFT-G®PA LCF: Lub Pinnacle ntawm Carbon Fiber Nylon
LFT-G®Carbon Fiber Nylon
Peb cov khoom kab, lubLFT-G® PA LCFseries, sawv cev rau kev txiav ntug ntawmntev carbon fiberreinforced nylon technology. Los ntawm kev sib koom ua ke tswj qhov ntev ntawm siab - lub zog carbon fibers rau hauv cov nylon matrices sib txawv, peb muab cov kev daws teeb meem rau cov ntawv thov uas xav tau tshaj plaws. Peb portfolio muaj xws li:
LFT-G®PA6 CF cov ntaub ntawv
Raws li cov pa roj carbon fiber ntau ntxiv ntawm nylon6, qhov sib npaug zoo ntawm lub zog, toughness, thiab tus nqi, zoo tagnrho rau cov khoom siv hauv tsheb, kev siv tshuab, thiab cov khoom siv uas xav tau kev ua haujlwm siab.
LFT-G®PA66 CF cov ntaub ntawv
Engineered rau siab dua -kub ib puag ncig thiab daim ntawv thov xav tau siab tshaj plaws nruj thiab lub zog. Nws yog qhov kev xaiv zoo tshaj plaws rau hauv qab -- hood automotive qhov chaw, aerospace Cheebtsam, thiab load- bearing hluav taws xob vaj tse.
-
Lub npe: LFT-Carbon fiber Nylon 66
- Carbon hom: ntev carbon fiber T800 / T1200
- Cov ntsiab lus: 30-50%
- Resin: Polyamide6 Nylon66
- Feature: High modulus, siab zog, zoo heev tshuaj tiv thaiv.
Kawm paub ntau ntxiv carbon fiber Nylon66
LFT-G®PA12 CF cov ntaub ntawv
Qhov kev xaiv zoo tshaj plaws rau cov ntawv thov uas yuav tsum muaj qhov tshwj xeeb ntawm qhov ruaj khov, tsis muaj dej noo, thiab cov tshuaj tiv thaiv zoo heev, txawm tias nyob rau hauv ib puag ncig hnyav. Zoo meej rau precision iav, roj kab Cheebtsam, thiab cov khoom siv kho mob.
-
Lub npe: LFT-Carbon fiber Nylon 12
- Carbon hom: ntev carbon fiber T800 / T1200
- Cov ntsiab lus: 30-50%
- Resin: Polyamide6 Nylon66
- Feature: High modulus, siab zog, zoo heev tshuaj tiv thaiv, tsis tshua muaj dej nqus
Kawm paub ntau ntxiv carbon fiber Nylon12
Cov ntaub ntawv-Driven Comparison: LFT-G® PA66-LCF vs. Competitors
Yuav kom ntsuas qhov zoo ntawm pebLFT-G® carbon fiber nylon, cia peb sib piv cov khoom ntawm peb LFT-G® PA66-LCF40 (40% Ntev Carbon Fiber) nrog tus qauv tsis muaj Nylon 66 thiab tus neeg sib tw luv luv carbon fiber (SCF) txhawb PA66.
| Khoom (Test Method, Units) |
Txuj
Tsis muaj PA66
|
PA 66 + 30%
Luv Carbon Fiber (SCF)
|
LFT-G® PA66-LCF40
(LCF khoom)
|
| Qhov ceev (ISO 1183, g / cm³) |
1.14 |
1.28 |
1.25 |
| Tensile Modulus (ISO 527, GPa) |
3.1 |
18.5 |
24.0 |
| Tensile zog (ISO 527, MPa) |
85 |
210 |
285 |
| Izod cuam tshuam (ISO 180, kJ / m²) |
6.0 |
12.0 |
25.0 |
|
Thaum tshav kub kub Deflection kub
@ 1.8 MPa (ISO 75, degree)
|
90 |
245 |
255 |
| Pwm Shrinkage, Flow (%, 3mm) |
1.2 - 1.8 |
0.3 - 0.5 |
0.1 - 0.3 |
Nco tseg:Cov ntaub ntawv nthuav tawm yog cov txiaj ntsig zoo los ntawm cov ntaub ntawv thoob ntiaj teb cov ntaub ntawv thiab yog npaj rau kev sib piv. Cov txiaj ntsig tiag tiag yuav txawv raws li kev ua haujlwm tshwj xeeb.
Cov ntaub ntawv kom meej meej qhia lub superiority ntawm lubntev carbon fiberqauv. CovLFT-G® PA66-LCF40nthuav tawm a30% nce hauv tensile modulusthiab staggering108% txhim kho nyob rau hauv notched cuam tshuam lub zogpiv rau luv fiber ntau lwm txoj. Qhov kev dhia loj no hauv kev cuam tshuam kev ua tau zoo yog qhov tshwm sim ncaj qha los ntawm qhov ntev fiber ntau lub peev xwm los nqus thiab dissipate lub zog, tiv thaiv kev puas tsuaj loj. Tsis tas li ntawd, qhov qis pwm shrinkage muab superior seem stability thiab kwv yees nyob rau hauv complex molded qhov chaw.
Daim ntawv thov thiab kev lag luam cuam tshuam
Qhov tshwj xeeb ua ke ntawm cov khoom muaj los ntawmLFT-G® carbon fiber nylonua rau nws zoo tagnrho cov khoom siv hlau hloov thiab kev daws teeb meem tsim teeb meem thoob plaws ntau yam.
Automotive Tshooj:
Rau lub teeb yuag pib pib los txhim kho roj efficiency thiab kev ua tau zoo. Cov ntawv thov suav nrog pem hauv ntej- qhov kawg modules, cov qauv hauv lub rooj zaum, lub thawv pedal, cov roj teeb vaj tsev rau EVs, thiab lub cav npog.
Cov khoom ua si nawv & Industrial & Machinery
Rau siab - cov cuab yeej ua tau zoo xws li lub tsheb kauj vab thav duab, cov hlua khi caij ski, ntaus pob tesniv racquets, thiab cov iav tiv thaiv.Rau cov khoom siv ruaj khov thiab hnav- cov khoom tiv taus xws li lub zog, cov kabmob, cov twj tso kua mis, thiab cov khoom siv caj npab.
Electronics& Aerospace & Drones
Qhov twg lub zog - rau - qhov hnyav piv yog qhov tseem ceeb. Siv rau cov khoom siv sab hauv tsev, cov hlua khi, UAV (drone) thav ntawv, thiab cov kiv cua.
Txhawm rau tsim cov vaj tsev nyias nyias, muaj zog, thiab lub teeb yuag rau lub khoos phis tawj, ntsiav tshuaj, thiab lwm yam khoom siv nqa tau uas tseem xav tau EMI / RFI shielding.
Kev tsim thiab kev txiav txim siab
ThaumLFT-G® PA LCFcov ntaub ntawv muaj txiaj ntsig zoo, ua kom tau txais kev pom zoo yuav tsum muaj kev nkag siab txog lawv cov yam ntxwv ua. Vim yog cov fibers ntev, kev txhaj tshuaj molding tsis yuav tsum tau ua tib zoo tswj kom txo qis fiber ntau tawg. Qhov no suav nrog kev siv cov- cov nplais qis, cov rooj vag loj loj thiab cov neeg khiav dej num, thiab ua kom zoo tshaj qhov kev txhaj tshuaj nrawm thiab siab.
Kev koom tes nrog tus neeg muaj peev xwm zoo li peb ua kom koj tau txais tsis yog cov khoom siv zoo xwb tab sis kuj tseem muaj kev txhawb nqa kev xav tau kom ua tiav. Peb muab cov lus qhia dav dav rau kev tsim ib feem, kev ntsuas pwm ntws, thiab kev ua kom zoo tshaj plaws los pab peb cov neeg siv khoom qhib tag nrho cov peev txheej ntawmntev carbon fibertshuab.
Kev xaus: Lub neej yav tom ntej yog muaj zog, lub teeb, thiab ntev
Hauv kev xaus,carbon fiber nylonyog ib chav kawm premier ntawm engineering composite. Thaum tsim los siv Long Fiber Thermoplastic (LFT) thev naus laus zis, nws lub peev xwm tau nce mus rau qib tshiab nkaus. Internal fiber skeleton tsim nyob rau hauvLFT-G® PA LCFqhov chaw muab qhov tsis sib xws nruj, lub zog, thiab kev cuam tshuam tsis zoo thaum tuav cov khoom hnyav.
Los ntawm ntau yam thiab tawv PA6-LCF mus rau qhov siab -stiffness, siab-kub PA66-LCF, thiab qhov ntev ruaj khov PA12-LCF, peb cov ntaub ntawv khaws cia muaj kev daws teeb meem rau ze li txhua daim ntawv thov kev ua haujlwm siab. Los ntawm kev xaivLFT-G® carbon fiber nylon, koj tsis yog xaiv ib yam khoom xwb; koj tab tom nqis peev hauv qhov txiaj ntsig kev ua tau zoo uas ua rau cov khoom sib dua, muaj zog dua, thiab ruaj khov dua. Cov thev naus laus zis no yog qhov tseem ceeb rau kev tsim kho tshiab, tso cai rau cov kws ua haujlwm los thawb ciam teb thiab rov txheeb xyuas qhov ua tau hauv kev tsim khoom niaj hnub no.
Tiv tauj nrog Carbon Fiber Nylon kws tshaj lij
